Multi-Tonnage Precision Injection Molding

From 120T to 700T, covering micro components to large housings — full-range injection molding capability with stable quality and flexible batch production.

Production Capacity

Multi-Tonnage, Any Volume

40+ injection machines with tonnage ranging from 120T to 700T, supporting any batch size from prototype to mass production.

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Multi-Tonnage Coverage

Full range of clamping force to accommodate different product sizes and complexities.

  • 120T–250T: Small precision parts, connectors, electronic housings
  • 250T–450T: Medium structural parts, appliance panels, printer components
  • 450T–700T: Large housings, air purifier shells, medical device enclosures
  • 40+ servo-driven machines with ±0.05mm repeat accuracy
40+ Injection Machines
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Flexible Batch Production

From small prototype runs to high-volume mass production, we adapt to your order requirements.

  • Small batch: 500–5,000 pcs for prototype validation and market testing
  • Medium batch: 5,000–100,000 pcs for stable recurring orders
  • Large batch: 100,000–500,000+ pcs/month for continuous mass production
  • Quick mold change system for efficient multi-product switching
500K+ Monthly Capacity
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24/7 Automated Production

Fully automated production lines ensure consistent output around the clock.

  • Centralized auto-feeding system for continuous material supply
  • Robotic arm part removal for precision handling and cycle reduction
  • MES real-time monitoring for production status tracking
  • Mold temperature controllers and dryers for stable process conditions
24/7 Non-Stop Production
Process Advantages

Advanced Injection Process Technology

Leveraging years of process expertise and advanced equipment to deliver parts with superior precision, consistency, and aesthetics.

01

Scientific Molding

Data-driven process optimization using pressure/temperature curve analysis to establish robust processing windows and minimize defects.

02

Mold Flow Analysis

Pre-production simulation of fill patterns, weld lines, and shrinkage to optimize gate location and cooling before cutting steel.

03

Precision Temperature Control

Multi-zone barrel heating and mold temperature controllers maintain ±1°C stability for dimensional consistency across batches.

04

Multi-Component Molding

Two-shot and insert molding capabilities for complex assemblies combining different materials or colors in a single cycle.

05

Thin-Wall Expertise

High-speed injection for thin-wall parts (down to 0.5mm) commonly found in electronic device housings and consumer products.

06

Hot Runner Systems

Advanced hot runner technology eliminates cold runners, reducing material waste, cycle time, and gate vestige on aesthetic surfaces.

Materials & Quality

Materials, Surface Treatments & Quality Assurance

Comprehensive material options combined with surface finishing capabilities and rigorous quality control for every production run.

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Wide Material Range

ABS PC PP PA (Nylon) POM TPE / TPU PEEK PC/ABS
  • General plastics: ABS, PP, PS for cost-effective consumer products
  • Engineering plastics: PC, PA, POM for structural strength and heat resistance
  • Special materials: PEEK, PPS, LCP for extreme environments
  • Elastomers: TPE, TPU, silicone for soft-touch and sealing applications
  • Custom compounds: flame-retardant, glass-filled, UV-stabilized formulations
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Surface Treatments

  • Mold texturing: VDI 3400, MT standards, custom etching patterns
  • Painting & coating: primer + topcoat, soft-touch paint, rubber coating
  • Electroplating: chrome, nickel, zinc plating for metallic finish and corrosion protection
  • Printing & marking: pad printing, silk screen, laser engraving, hot stamping
  • IMD/IML: in-mold decoration for durable, scratch-resistant graphic surfaces
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Quality Assurance

  • ISO 9001:2015 & IATF 16949 certified quality management systems
  • SPC statistical process control: real-time CPK monitoring ≥ 1.33
  • Incoming material inspection: moisture, MFI, color conformance testing
  • In-process control: first article inspection, hourly patrol checks, automated vision inspection
  • Final QC: CMM dimensional measurement, appearance inspection, functional testing
  • Full traceability: batch material certificates, process records, inspection reports archived
Key Performance

Production Key Metrics

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±0.05mm
Repeat Accuracy
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CPK≥1.33
Process Capability
99.5%
First Pass Yield
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15–25days
Standard Lead Time
ISO 9001 & IATF 16949 Certified

Ready to Start Your Project?

Contact our engineering team for a free consultation.

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